Building Custom Jigs for Your Table Saw: Enhancing Accuracy and Efficiency – Festool Australia

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Any successful woodworking project relies on precision and attention to detail; this is why tradespeople and DIY enthusiasts are always looking for tools, accessories, and methods to improve their work and speed up the process. One handy accessory is a table saw jig or sled. It’s common for people to build a custom jig for their table saw to enhance the accuracy and efficiency of their projects.

Let's take a closer look at table saw jigs. 

There are various types of jigs for different purposes, but what they all have in common is that they are templates that hold a workpiece in place while you make your cut. They are designed to ensure repeatable, accurate cuts. Tradies have the option to choose between DIY variations or commercially available jigs. Either way, they generally function similarly to expand your table saw’s capabilities and improve your results.

Festool Table saws - using a jigFestool Table saws - using a jig
Festool Table saws - using a jig

Table saw jigs are a reliable guide; they ensure uniform cuts to reduce errors and wastage. They enhance your project’s accuracy and efficiency, especially those requiring multiple identical pieces. Jigs also ensure safer operation and are efficient because they are quick to set up. Jigs are the accessory that both seasoned and less experienced woodworkers swear by because they spend less time adjusting the workpiece and can instead focus on the more creative aspects of a project. 

There are many, many different types of table saw jigs to choose from, with each type designed for a particular application. 


The most common table saw jigs:

Crosscut jig also known as a crosscut sledCrosscut jig also known as a crosscut sled
Crosscut jig also known as a crosscut sled
Mitre jig or mitre fenceMitre jig or mitre fence
Mitre jig or mitre fence
Taper jigTaper jig
Taper jig
Box joint jig or box joint sledBox joint jig or box joint sled
Box joint jig or box joint sled
Dovetail jig or dovetail sledDovetail jig or dovetail sled
Dovetail jig or dovetail sled
Tenon jig or tenon fenceTenon jig or tenon fence
Tenon jig or tenon fence


There are various reasons to choose to make a custom jig; they are cost-effective, can be designed specifically for individual projects, and ensure accurate, efficient, repeatable cuts. Typically, a range of tools and materials is needed to make a custom jig. These materials may vary from one jig to another.

You will need:

  • Safety equipment if you are using power tools.
  • Plywood or MDF for the body of the jig.
  • Screws or nails and glue for fastening.
  • A ruler or measuring tape for precise measurements.
  • A pencil for marking.
  • A table saw for cutting the jig to size.
  • Sandpaper for smoothing edges.
  • Clear plans for the jig you are making.

Ensuring accuracy and efficiency in a jig requires careful planning, precise measuring, and patient assembly. Any inaccurate measurements can affect the accuracy of the projects you use the jig to make. Note that there are many different types of table saw jigs so this how-to guide may vary depending on your plans and the purpose of your jig. You may need a small jig for smaller, more delicate projects, and vice versa for larger projects.

With your measurements accurate down to the last millimetre, mark your cut lines on your chosen material and cut the components of your jig to size. Ensure the edges are smooth and the cuts are straight. Make these cuts easily and efficiently using the rip fence and adjustable angle stop accessories which come with your Festool table saw kit. Next, you will assemble the jig according to your plans, ensuring all the pieces fit together correctly and securely.

Before using your jig on a workpiece, it’s best to test it on scrap material to ensure it works properly, is stable, and is safe to use.

Table saws are valuable and versatile power tools, and custom jigs can further enhance their accuracy and efficiency. With time and patience, you can create an accessory tailored to your specific woodworking needs. Whether you build your own jig or buy one, the benefits of such a tool make it an essential part of any workshop.

CSC SYS 50 18V Cordless 168mm Systainer SawCSC SYS 50 18V Cordless 168mm Systainer Saw
CSC SYS 50 18V Cordless 168mm Systainer Saw

Festool Table Saw Accessories – Festool Table Saws come in various sets with accessories to match for those looking for a complete system. Alternatively, Festool table saw accessories can be purchased separately as needed. Depending on the model, you might also need an extension table, saw blades, adjustable angle bevels, dust extraction systems, rip fences, and clamps, amongst other accessories.

The right table saw is critical to the success of your construction, furniture, and interior fitting projects. Each Festool table saw model is designed to cater to specific needs. Whether you require advanced safety features, portability, dust extraction, or a robust and reliable tool, there's a Festool table saw perfect for you.